Walkie Counterbalanced Stacker

Walkie Counterbalanced Stacker

◆ LM-CB1030AY
◆ Rated load capacity : 1000(kg)
◆ Standard lifting height: 3000mm
◆ The min.turning radius: 1528 Wa(mm)
◆ Vehicle body length(forks excluded/included):1652/2573(mm)
◆ Vehicle body width:916(mm)
◆ Battery voltage/capacity:24/100V/Ah
◆ Drive control mode : DC
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The pedestrian counterbalanced stacker features a unique counterbalance design that allows for efficient and stable lifting and transport of palletized cargo. Equipped with a powerful electric drive system, it can be maneuvered smoothly in a variety of warehouse environments. Adjustable forks can accommodate different pallet sizes, enhancing its versatility. With advanced safety features such as overload protection and emergency stop button, it ensures the safety of operators and cargo. Its compact size and excellent maneuverability make it an ideal choice for use in narrow spaces, optimizing warehouse operations and improving overall productivity.

product-554-538
 

spatial adaptability
The turning radius is extremely small, allowing flexible operation in narrow aisles and improving warehouse space utilization.
The large load center distance of 500mm ensures stable and powerful handling of heavy objects and can cope with complex working conditions.


Functional safety
Equipped with well-known brand control system and multi-functional protection system, precise control and real-time monitoring.
It can respond quickly to protect against overload, short circuit and other abnormalities to ensure the safety of personnel and goods.

Maintenance convenience
Maintenance-free battery (optional lithium battery), no need to refill, simplifying maintenance, reducing costs and time.
It has a built-in motor and can be charged easily when the cover is opened, without the hassle of external connections. Excellent layout, easy assembly and disassembly of parts, improving equipment efficiency and lifespan.

Overall performance
The comprehensive advantages are significant and the performance is superior to similar products.
Spatial adaptability is advantageous for warehouse layout, functional safety reduces risks, and maintenance is convenient, cost-saving, and requires less downtime. It is an ideal handling equipment for logistics and warehousing.

 

 

Working Principle

 

 

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Power and drive

Electric drive, high-performance motor drives the wheels to move forward, backward and turn. The operator uses the handle or panel command, and the control system accurately controls the motor. The narrow channel can quickly adjust the wheel speed and flexibly turn.

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Lifting load

Depending on hydraulic or electric systems, such as hydraulic pumps, cylinders, and valves, the pump sucks oil and pressurizes the piston when starting the lift, and the platform and cargo rise. Combined with the 500mm load distance to stabilize the center of gravity, the fork can be adjusted to fit the pallet to ensure load.

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Balance and stability

There is a counterweight with actuarial counterweight at the rear, mostly cast iron or steel, to balance the weight of the cargo and prevent forward tilting. There are also tilt and overload monitoring, abnormal alarms, braking, and power off to ensure safety.

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Intelligent control

The operator interacts with the ergonomic handle or panel, and the handle buttons are multifunctional, convenient and sensitive. The intelligent control system is like a "brain", controlling movements, automatic speed regulation, intelligent diagnosis, light load speed increase, abnormal component rapid display of faults to assist maintenance.

 

 

application of Walkie Counterbalanced Stacker
 
 
 

Manufacturing factory
Handle raw materials, semi-finished products and finished products in the workshop, shuttle through the narrow aisles of the production line, accurately distribute parts, ensure smooth processes, and efficiently transfer finished products to the warehouse or load them, which helps orderly production.
Logistics warehousing center
Plays a key role in the warehouse. With a small turning radius and a large load distance, it can quickly shuttle between shelves, accurately complete the loading and unloading of goods, improve turnover and reduce costs.
Retail store back warehouse
In the back warehouse with small space and many types of goods, it transports food and daily necessities pallet goods, replenishes them through narrow aisles, prevents out-of-stock, ensures normal operation of the store, and improves customer experience.
E-commerce warehouse
Adapt to the characteristics of e-commerce orders, quickly transport goods to the packaging area, accurately sort and pack according to orders, and shuttle between various areas with flexible control to shorten processing time, delivery and customer satisfaction.

 

FAQ

 

1.What is the maximum lifting height? Can it meet the storage needs of common warehouse shelves?
The maximum lifting height of this equipment is usually between 3 and 5 meters, and it varies for different models. The height of common warehouse shelves is mostly within this range, so it can basically meet the storage needs of most standard warehouses.

 

2.Compared with traditional forklifts, what are its unique advantages when operating in narrow aisles?
Compared with traditional forklifts, it has a smaller turning radius, and some models can even turn flexibly in narrow aisles with a width of 1.5 meters, which allows it to shuttle freely in old warehouses with limited space or logistics centers with small shelf spacing. And its body design is more compact, and it will not take up too much lateral space like traditional forklifts, which greatly improves the space utilization of the warehouse, reduces the area occupied by the aisle, and increases the storage capacity of goods.

 

3.What is the battery life of the equipment? How long does it take to charge?
Its battery life depends on the battery type and the operating conditions. If a lead-acid battery is used, the battery life is about 4 to 6 hours under normal handling operations; if a lithium battery is used, the battery life can be increased to 6 to 8 hours. In terms of charging time, lead-acid batteries generally take 8-10 hours to fully charge, while lithium batteries can be fully charged to 80% in 3-5 hours with fast charging technology, and the remaining 20% ​​is trickle charged, which takes about 4-6 hours to fully charge, which can quickly restore the working state of the equipment and meet the needs of continuous operation.

 

4.Do I need a special qualification certificate to operate this equipment? Is the training difficult?

Operating the Walkie Counterbalanced Stacker usually requires a forklift operator's license to ensure that the operator has basic safety knowledge and operating skills. However, we will provide customers with professional and comprehensive training services, including equipment start-up, stop, lifting, walking operations, as well as safety precautions and daily maintenance points. Generally, novices can master the operating skills and use the equipment safely and efficiently after 2-3 days of intensive training, combined with 1-2 weeks of practical operation practice.
 

5.How to ensure the stability of the equipment when carrying heavy objects?

It mainly ensures stability through several key designs. With a large load center distance, such as 500mm, it can reasonably distribute the center of gravity of heavy objects and reduce the risk of forward tilting; high-strength steel is used to build the body structure and forks to ensure that they will not deform under heavy pressure; equipped with an advanced balance system, real-time perception of the equipment posture, once there is a tilting trend, automatically adjust the hydraulic or electric device for balance compensation, to ensure smooth forward movement during transportation and avoid cargo falling.
 

6.Is the daily maintenance cost of this equipment high? What are the main maintenance aspects?
The daily maintenance cost is relatively moderate. The main maintenance aspects include regular inspection of battery status, such as lead-acid batteries need to pay attention to the electrolyte level, and lithium batteries pay attention to the battery health; lubrication of mechanical parts such as forks, chains, bearings, etc. to prevent wear; check the braking effect of the brake system to ensure safety and reliability; and clean the surface of the equipment to prevent dust and debris from affecting electrical performance. If maintenance-free batteries (such as lithium batteries) are selected, tedious steps such as battery refilling can be omitted, depending on the frequency of use and working conditions, effectively controlling operating costs and ensuring long-term stable operation of equipment.

 

 

 

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Characteristic Type LM-CB1030AY
Power(electricity,diesel,LPG,petrol,manual) Electric
Operation(manual,walkie,side-standing,picker) Walkie
Rated load capacity 1000Q(kg)
Load center distance 500 C(mm)
Front overhang 71 X(mm)
Wheelbase 1340 Y(mm)
Weight Self weight with battery 1320 kg
Wheel/
chasis
Wheel type(The front/rear) PU/PU
Front wheel specification φ140x100mm
The rearwheel specification φ210x70mm
Wheelbase(Thefront tyre) 816mm
Dimensions Forksheight,mast retracted 2065mm
Free liftheight 0
Standard lifting height 3000mm
Mast height,extended 3913mm
Forksheight,mast retracted 35mm
Overall vehicle length(Without Forks/With Forks) 1652/2573mm
vehicle width(Lifting height<3500/>3500mm) 916mm
Forks dimensions 920*100*35mm
Forks adjustment dimensions 200-580mm
The min.ground clearance(Wheelbase center) 40mm
Stacking aisle width,pallet 1m×1.2m(1.2m cross forks) 2956mm
Stacking aisle width,pallet 1m×1.2m(1.2m along forks) 3094mm
The min.turning radius 1528mm
Performance Travelling speed,unladen/full-loaded 4.0/3.5km/h
Lift speed unladen/full-loaded 0.215/0.130m/s
Lower speed unladen/full-loaded 0.105/0.130m/s
The max.gradability,unladen/full-loaded 5.0/4.0%
Drive brake Electromagnetic
Motor Drive motor power 0.75kw
Lift motor power 2.2DC kw
Battery type Lead-acid battery
Battery voltage/capacity 24/100V/Ah
Charger 24/10V/Ah
Others Drive control mode DC
According to En12053(noise levelnear drivers' ears) 70dB(A)

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